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Power Electronics: Circuits, Devices, and Innovations for Electric Vehicles and Transportation



The first high-power electronic devices were made using mercury-arc valves. In modern systems, the conversion is performed with semiconductor switching devices such as diodes, thyristors, and power transistors such as the power MOSFET and IGBT. In contrast to electronic systems concerned with the transmission and processing of signals and data, substantial amounts of electrical energy are processed in power electronics. An AC/DC converter (rectifier) is the most typical power electronics device found in many consumer electronic devices, e.g. television sets, personal computers, battery chargers, etc. The power range is typically from tens of watts to several hundred watts. In industry, a common application is the variable speed drive (VSD) that is used to control an induction motor. The power range of VSDs starts from a few hundred watts and ends at tens of megawatts.


The power MOSFET is the most common power device in the world, due to its low gate drive power, fast switching speed,[11] easy advanced paralleling capability,[11][12] wide bandwidth, ruggedness, easy drive, simple biasing, ease of application, and ease of repair.[12] It has a wide range of power electronic applications, such as portable information appliances, power integrated circuits, cell phones, notebook computers, and the communications infrastructure that enables the Internet.[13]




Power Electronics: Circuits, Devices




The capabilities and economy of power electronics system are determined by the active devices that are available. Their characteristics and limitations are a key element in the design of power electronics systems. Formerly, the mercury arc valve, the high-vacuum and gas-filled diode thermionic rectifiers, and triggered devices such as the thyratron and ignitron were widely used in power electronics. As the ratings of solid-state devices improved in both voltage and current-handling capacity, vacuum devices have been nearly entirely replaced by solid-state devices.


Power electronic devices may be used as switches, or as amplifiers.[14] An ideal switch is either open or closed and so dissipates no power; it withstands an applied voltage and passes no current or passes any amount of current with no voltage drop. Semiconductor devices used as switches can approximate this ideal property and so most power electronic applications rely on switching devices on and off, which makes systems very efficient as very little power is wasted in the switch. By contrast, in the case of the amplifier, the current through the device varies continuously according to a controlled input. The voltage and current at the device terminals follow a load line, and the power dissipation inside the device is large compared with the power delivered to the load.


Devices vary in switching speed. Some diodes and thyristors are suited for relatively slow speed and are useful for power frequency switching and control; certain thyristors are useful at a few kilohertz. Devices such as MOSFETS and BJTs can switch at tens of kilohertz up to a few megahertz in power applications, but with decreasing power levels. Vacuum tube devices dominate high power (hundreds of kilowatts) at very high frequency (hundreds or thousands of megahertz) applications. Faster switching devices minimize energy lost in the transitions from on to off and back but may create problems with radiated electromagnetic interference. Gate drive (or equivalent) circuits must be designed to supply sufficient drive current to achieve the full switching speed possible with a device. A device without sufficient drive to switch rapidly may be destroyed by excess heating.


Practical devices have a non-zero voltage drop and dissipate power when on, and take some time to pass through an active region until they reach the "on" or "off" state. These losses are a significant part of the total lost power in a converter.


Power handling and dissipation of devices is also critical factor in design. Power electronic devices may have to dissipate tens or hundreds of watts of waste heat, even switching as efficiently as possible between conducting and non-conducting states. In the switching mode, the power controlled is much larger than the power dissipated in the switch. The forward voltage drop in the conducting state translates into heat that must be dissipated. High power semiconductors require specialized heat sinks or active cooling systems to manage their junction temperature; exotic semiconductors such as silicon carbide have an advantage over straight silicon in this respect, and germanium, once the main-stay of solid-state electronics is now little used due to its unfavorable high-temperature properties.


DC to AC power conversion is the result of power switching devices, which are commonly fully controllable semiconductor power switches. The output waveforms are therefore made up of discrete values, producing fast transitions rather than smooth ones. For some applications, even a rough approximation of the sinusoidal waveform of AC power is adequate. Where a near sinusoidal waveform is required, the switching devices are operated much faster than the desired output frequency, and the time they spend in either state is controlled so the averaged output is nearly sinusoidal. Common modulation techniques include the carrier-based technique, or Pulse-width modulation, space-vector technique, and the selective-harmonic technique.[15]


Voltage source inverters have practical uses in both single-phase and three-phase applications. Single-phase VSIs utilize half-bridge and full-bridge configurations, and are widely used for power supplies, single-phase UPSs, and elaborate high-power topologies when used in multicell configurations. Three-phase VSIs are used in applications that require sinusoidal voltage waveforms, such as ASDs, UPSs, and some types of FACTS devices such as the STATCOM. They are also used in applications where arbitrary voltages are required, as in the case of active power filters and voltage compensators.[15]


Carrier-based and space-vector modulation techniques are used for multilevel topologies. The methods for these techniques follow those of classic inverters, but with added complexity. Space-vector modulation offers a greater number of fixed voltage vectors to be used in approximating the modulation signal, and therefore allows more effective space vector PWM strategies to be accomplished at the cost of more elaborate algorithms. Due to added complexity and the number of semiconductor devices, multilevel inverters are currently more suitable for high-power high-voltage applications.[16]This technology reduces the harmonics hence improves overall efficiency of the scheme.


Matrix converters and cycloconverters: Cycloconverters are widely used in industry for ac to ac conversion, because they are able to be used in high-power applications. They are commutated direct frequency converters that are synchronised by a supply line. The cycloconverters output voltage waveforms have complex harmonics with the higher-order harmonics being filtered by the machine inductance. Causing the machine current to have fewer harmonics, while the remaining harmonics causes losses and torque pulsations. Note that in a cycloconverter, unlike other converters, there are no inductors or capacitors, i.e. no storage devices. For this reason, the instantaneous input power and the output power are equal.[21]


In hybrid electric vehicles (HEVs), power electronics are used in two formats: series hybrid and parallel hybrid. The difference between a series hybrid and a parallel hybrid is the relationship of the electric motor to the internal combustion engine (ICE). Devices used in electric vehicles consist mostly of dc/dc converters for battery charging and dc/ac converters to power the propulsion motor. Electric trains use power electronic devices to obtain power, as well as for vector control using pulse-width modulation (PWM) rectifiers. The trains obtain their power from power lines. Another new usage for power electronics is in elevator systems. These systems may use thyristors, inverters, permanent magnet motors, or various hybrid systems that incorporate PWM systems and standard motors.[29]


Electric power generated by wind turbines and hydroelectric turbines by using induction generators can cause variances in the frequency at which power is generated. Power electronic devices are utilized in these systems to convert the generated ac voltages into high-voltage direct current (HVDC). The HVDC power can be more easily converted into three phase power that is coherent with the power associated to the existing power grid. Through these devices, the power delivered by these systems is cleaner and has a higher associated power factor. Wind power systems optimum torque is obtained either through a gearbox or direct drive technologies that can reduce the size of the power electronics device.[32]


Electric power can be generated through photovoltaic cells by using power electronic devices. The produced power is usually then transformed by solar inverters. Inverters are divided into three different types: central, module-integrated, and string. Central converters can be connected either in parallel or in series on the DC side of the system. For photovoltaic "farms", a single central converter is used for the entire system. Module-integrated converters are connected in series on either the DC or AC side. Normally several modules are used within a photovoltaic system, since the system requires these converters on both DC and AC terminals. A string converter is used in a system that utilizes photovoltaic cells that are facing different directions. It is used to convert the power generated to each string, or line, in which the photovoltaic cells are interacting.[32]


Power electronics can be used to help utilities adapt to the rapid increase in distributed residential/commercial solar power generation. Germany and parts of Hawaii, California, and New Jersey require costly studies to be conducted before approving new solar installations. Relatively small-scale ground- or pole-mounted devices create the potential for a distributed control infrastructure to monitor and manage the flow of power. Traditional electromechanical systems, such as capacitor banks or voltage regulators at substations, can take minutes to adjust voltage and can be distant from the solar installations where the problems originate. If voltage on a neighborhood circuit goes too high, it can endanger utility crews and cause damage to both utility and customer equipment. Further, a grid fault causes photovoltaic generators to shut down immediately, spiking the demand for grid power. Smart grid-based regulators are more controllable than far more numerous consumer devices.[33] 2ff7e9595c


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